From Scan to Finished Replacement Part

FARO offers solutions to efficiently 3D capture and reverse engineer parts, components or machines that are outdated or broken. Constructed 3D models serve as the basis for replacement parts production or replacement part 3D-printing.

Digitize any as-built condition

FARO’s 3D scanning solutions enable the capture of any geometry of used parts, components or machines wherever they are geographically. You can independently capture the as-built or as-is status of parts and systems at your site in order to develop replacement parts or secure operation before they wear down over time or get damaged.

Model the replacement part

Use the accurate and complete 3D scan data as a starting point to re-engineer technical components or mechanical structures which allows you to build better, stronger and lighter replacements. Software solutions provided by FARO allow you to efficiently process the captured point cloud data and get the final CAD-design created.

3D print prototypes or production

Series production or 3D printing

Use the ready 3D design model of your scanned part or component and get it to the finished line. Manufacture parts in serial production with conventional methods or utilize professional 3D printing to reproduce individual parts.

+ Capture the Shape

Digitize any as-built condition

FARO’s 3D scanning solutions enable the capture of any geometry of used parts, components or machines wherever they are geographically. You can independently capture the as-built or as-is status of parts and systems at your site in order to develop replacement parts or secure operation before they wear down over time or get damaged.

+ Process and Design

Model the replacement part

Use the accurate and complete 3D scan data as a starting point to re-engineer technical components or mechanical structures which allows you to build better, stronger and lighter replacements. Software solutions provided by FARO allow you to efficiently process the captured point cloud data and get the final CAD-design created.

+ Finished Spare Parts
3D print prototypes or production

Series production or 3D printing

Use the ready 3D design model of your scanned part or component and get it to the finished line. Manufacture parts in serial production with conventional methods or utilize professional 3D printing to reproduce individual parts.

Solutions for your specific needs

FARO® Design ScanArm®

100μm system precision
Up to 500K pts/sec point capture rate
75μm probing precision

The FARO Design ScanArm is a portable 3D scanning solution tailored for 3D modeling, reverse engineering, and CAD-based design applications across the product lifecycle management (PLM) process.

  • High Resolution Data: Blue line laser to capture highly-detailed and noise-free scan data
  • Rapid Scanning Speed: Wide scan stripe and fast frame rate for fast point cloud capture
  • No Targets or Spray Required: Advanced software algorithms enable seamless scanning
  • Hard Probing Capabilities: Utilize high-precision probing of basic geometry

download_pdf

FARO Design ScanArm

FARO Freestyle3D Objects

≤ 0.5mm system precision
Up to 88,000 points/s, point cloud density increases with time

Medium volume high accuracy color handheld laser scanner for real world capture, reverse engineering, scan to print and digital archive applications.

  • Medium measurement range: 0.3.m-0.8m allows the fast capturing of components and products
  • Real-time point cloud visualization supports the intuitive data acquisition
  • Optimized for restricted area measurement without the need for artificial targets
  • Scan in full color with natural lighting or internal led flash

download_pdf

FARO Freestyle3D Objects

FARO Cobalt Array Imager

250mm field of view
505 mm minimum standoff
5 mega pixel sensor results in 0.155 point spacing

The Cobalt Imager is a high precision non-contact scanner which utilizes blue light technology to capture millions of high resolution 3D coordinate measurements in seconds resulting in structured and consistent data for reverse engineering.

  • Blue Light Technology: Enhances the ability to measure dark and reflective surfaces
  • High Resolution: Critical for capturing fine details, features and edges
  • Automatic Exposure: Applies optimal exposure to ensure the best possible data
  • High Dynamic Range: Scan dark/light surfaces, different colors, textures, and reflectivity

download_pdf

FARO Cobalt Array Imager

FARO FocusS 70 Laser Scanner

1mm system precision at 10m
Up to 900K pts/sec point capture rate
Up to 165 megapixel color resolution

Compact, lightweight and intuitive, the FocusS 70 Laser Scanner is the latest advancement in 3D scanning with innovations such as IP54 Rating, increased scanning accuracy, an internal accessory bay and a built-in compensation on-site routine.

  • Scan in challenging environments with protection from dust, debris and water splashes
  • HDR camera captures detailed images, providing balanced color even in bright conditions
  • On-site compensation functionality allows users to verify and optimize accuracy on-site
  • Manage the scanner control with ease through its large and luminous touch-screen

download_pdf

FARO FocusS Laser Scanner
+ Design ScanArm

FARO® Design ScanArm®

100μm system precision
Up to 500K pts/sec point capture rate
75μm probing precision

The FARO Design ScanArm is a portable 3D scanning solution tailored for 3D modeling, reverse engineering, and CAD-based design applications across the product lifecycle management (PLM) process.

  • High Resolution Data: Blue line laser to capture highly-detailed and noise-free scan data
  • Rapid Scanning Speed: Wide scan stripe and fast frame rate for fast point cloud capture
  • No Targets or Spray Required: Advanced software algorithms enable seamless scanning
  • Hard Probing Capabilities: Utilize high-precision probing of basic geometry

download_pdf

FARO Design ScanArm
+ Freestyle3D Objects

FARO Freestyle3D Objects

≤ 0.5mm system precision
Up to 88,000 points/s, point cloud density increases with time

Medium volume high accuracy color handheld laser scanner for real world capture, reverse engineering, scan to print and digital archive applications.

  • Medium measurement range: 0.3.m-0.8m allows the fast capturing of components and products
  • Real-time point cloud visualization supports the intuitive data acquisition
  • Optimized for restricted area measurement without the need for artificial targets
  • Scan in full color with natural lighting or internal led flash

download_pdf

FARO Freestyle3D Objects
+ Cobalt

FARO Cobalt Array Imager

250mm field of view
505 mm minimum standoff
5 mega pixel sensor results in 0.155 point spacing

The Cobalt Imager is a high precision non-contact scanner which utilizes blue light technology to capture millions of high resolution 3D coordinate measurements in seconds resulting in structured and consistent data for reverse engineering.

  • Blue Light Technology: Enhances the ability to measure dark and reflective surfaces
  • High Resolution: Critical for capturing fine details, features and edges
  • Automatic Exposure: Applies optimal exposure to ensure the best possible data
  • High Dynamic Range: Scan dark/light surfaces, different colors, textures, and reflectivity

download_pdf

FARO Cobalt Array Imager
+ FocusS 70

FARO FocusS 70 Laser Scanner

1mm system precision at 10m
Up to 900K pts/sec point capture rate
Up to 165 megapixel color resolution

Compact, lightweight and intuitive, the FocusS 70 Laser Scanner is the latest advancement in 3D scanning with innovations such as IP54 Rating, increased scanning accuracy, an internal accessory bay and a built-in compensation on-site routine.

  • Scan in challenging environments with protection from dust, debris and water splashes
  • HDR camera captures detailed images, providing balanced color even in bright conditions
  • On-site compensation functionality allows users to verify and optimize accuracy on-site
  • Manage the scanner control with ease through its large and luminous touch-screen

download_pdf

FARO FocusS Laser Scanner
Geomagic Design X

Geomagic® Design X

Convert 3D scan data into high-quality feature-based CAD models. Do what no other can with automatic and guided solid model extraction, incredibly accurate exact surface fitting to organic 3D scans, mesh editing and point cloud processing.

  • Seamlessly add 3D scanning into your design process so you can do more and work faster
  • Shave days or weeks from product idea to finished design
  • Instead of starting from a blank screen, start from data created by the real world
  • Create designs faster than it would to manually measure and create CAD models from scratch

Geomagic for Solidworks

Geomagic® for SOLIDWORKS®

Geomagic for SOLIDWORKS is a software toolset that plugs directly into your SOLIDWORKS environment giving you advanced capabilities to make tools point clouds and polygons more usable in your design process.

  • Create products that cannot be designed without reverse engineering
  • Build components that integrate perfectly with existing products
  • Customized parts that require a perfect fit with the human body environment
  • Capture the design intent of complex geometry that cannot be measured any other way

Geomagic Wrap

Geomagic® Wrap

Geomagic Wrap delivers the most easy-to-use, affordable, fast, accurate path from point clouds to 3D polygonal and surface models that can be used instantly in downstream engineering, manufacturing, engineering, art, industrial design and more.

  • Create perfect works of art, scale sculptures, archive/restore fragile/eroded artifacts
  • Rapidly create perfect, watertight 3D models of physical objects from 3D scans
  • Visual effects artists and animators can use these 3D models in Maya, 3ds Max and more
  • Direct 3D print – museum visitors experience history without touching the artifact itself

+ Geomagic Design X
Geomagic Design X

Geomagic® Design X

Convert 3D scan data into high-quality feature-based CAD models. Do what no other can with automatic and guided solid model extraction, incredibly accurate exact surface fitting to organic 3D scans, mesh editing and point cloud processing.

  • Seamlessly add 3D scanning into your design process so you can do more and work faster
  • Shave days or weeks from product idea to finished design
  • Instead of starting from a blank screen, start from data created by the real world
  • Create designs faster than it would to manually measure and create CAD models from scratch

+ Geomagic for SOLIDWORKS
Geomagic for Solidworks

Geomagic® for SOLIDWORKS®

Geomagic for SOLIDWORKS is a software toolset that plugs directly into your SOLIDWORKS environment giving you advanced capabilities to make tools point clouds and polygons more usable in your design process.

  • Create products that cannot be designed without reverse engineering
  • Build components that integrate perfectly with existing products
  • Customized parts that require a perfect fit with the human body environment
  • Capture the design intent of complex geometry that cannot be measured any other way

+ Geomagic Wrap
Geomagic Wrap

Geomagic® Wrap

Geomagic Wrap delivers the most easy-to-use, affordable, fast, accurate path from point clouds to 3D polygonal and surface models that can be used instantly in downstream engineering, manufacturing, engineering, art, industrial design and more.

  • Create perfect works of art, scale sculptures, archive/restore fragile/eroded artifacts
  • Rapidly create perfect, watertight 3D models of physical objects from 3D scans
  • Visual effects artists and animators can use these 3D models in Maya, 3ds Max and more
  • Direct 3D print – museum visitors experience history without touching the artifact itself